China Hot selling Customized Rubber Shaft Coupling for Auto Parts

Product Description

Car Industry

LTR is an expert in manufacturing all kinds of components for the automotive and motorcycle industry. We are IATF16949:2016 certified in order to fully satisfy the requirements of this industry.
Our production includes O rings, gaskets, seals, grommets, bellows, shock absorbers, dampers, cushions, sleeves, isolators, couplings, bushings, boots, covers, bumpers, pipes, hoses, tubes and many other pieces which are mainly manufactured in ACM, AEM, BR, CR, ECO, EPDM, FKM, FVMQ, HNBR, NBR, NR, SBR, SIR to meet the physical properties specified by ASTM D2000 and SAE J200 documents.
Products above are only examples to show Shun Tai Rubber’s core competences. All our rubber components are customised and made to order only. No standard product or catalogue is available.

Technical data

 

Compound:                                                                                  Colour: 
Base Polymer:                                                                             Specification:
 
MAIN
SPECIFICATION    
MEASURE
UNITS
REQUIRED VALUE TESTED VALUE  TEST METHOD
HARDNESS  Sh-A     70+/-5 69 ASTM D2240
SPECIFIC GRAVITY g/mm^3 \ 1.176  
TENSILE
STRENGTH
Mpa \ 8.62 ASTM D412
ELONGATION % \ 628.11 ASTM D412
Tear Strength kg/cm \ 27.38 ASTM  D624  
SPECIFICATION CHANGE
TEST
MEANS
TIME
h
TEMP
ºC
HARDNESS TENSILE
STRENGTH
ELONG.AT
BREAK
VOLUME WEIGHT
            required   test required test
      △ SHORE A % % △% △%
               

Products above are only examples to show Shui Tai Rubber’s core competences. All our rubber components are customized and made to order only.No standard product or catalogue is available.

Company Profile

We are a specialized rubber parts manufacturer with over 30 years of manufacturing experience. Our company mainly produces rubber parts for medical appliances, household appliances, electronic products, automobiles and toys.

Covering an area of 3500 square meters, we own over 200 staff and workers and our monthly production output reaches 30 tons.We have always stuck to the quality policy that customer is No.1 and quality comes first with scientific management, continuous improvement and sustained operation.

We insist in providing our clients with perfect products and best services. The products we produced can work in different areas and climates according to your specific requirements. We believe with stable and sincere cooperation and continuous improvement, our customers will enjoy the best service as stable supply, quality assurance and on-time delivery.

Products & Application

Production Flow Chart
Manufacturing Capabilities&Quality Control

FAQ

Q: Are you trading company or manufacturer ?
A: We are manufacturer.
Q: How long is your delivery time?
A: Generally 3-7 days for standard sealing products; and 15-30 days for big order and custom non-standard products.
Q: Do you provide free samples? 
A: Yes, we offer free sample while customer need pay for the freight charge.
Q: Which Payment way is workable?
A: Irrevocable L/C, Cash, PayPal, Credit card and T/T money transfers.
B: 30% T/T deposit in advance, 70% balance before shipment after presentation of ready cargo.
C: L/C ( Irrevocable LC at sight: Order amount over USD100,000)
Q: What is your standard packing?
A: All the goods will be packed by carton box and loaded with pallets. Special packing method can be accepted when needed.
Q: How to select the raw compound for my application?
A: With years of experience working with a variety of material, we can help select the material that will best suit your needs while keeping material costs in mind.
Q: Do you use any international standards for the rubber products?
A: Yes, we mainly use ASTM D2000 standard to define the quality of the rubber materials, tolerances as per ISO3302, ISO2768, etc.
Q: Can you supply different color materials?
A: Yes, we can produce custom CHINAMFG and silicone rubber products in different colors, the color code will be required in case of an order.
Q: What materials are available to produce from your side?
A: NBR, EPDM, SILICONE, (FKM), NEOPRENE(CR), NR, IIR, SBR, ACM, AEM, Fluorosilicone(FVMQ), FFKM, Liquid Silicone, Sponge, etc.

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rubber coupling

Diagnosing and Troubleshooting Rubber Coupling Issues

Diagnosing and troubleshooting problems with rubber couplings in machinery systems involves a systematic approach:

  1. Visual Inspection: Check for signs of wear, cracking, or deformation in the rubber elements.
  2. Vibration Analysis: Monitor vibration levels using sensors to identify excessive vibrations or irregular patterns.
  3. Noise Assessment: Listen for unusual noises during operation, which could indicate misalignment or worn components.
  4. Temperature Check: Monitor the operating temperature of the coupling, as overheating might indicate issues.
  5. Alignment Check: Ensure proper alignment between connected shafts to prevent excessive stress on the coupling.
  6. Torque Measurement: Measure the transmitted torque to identify any discrepancies from the expected values.
  7. Dynamic Testing: Conduct dynamic tests with load variations to identify performance issues.
  8. Comparative Analysis: Compare coupling behavior to baseline performance data.

If any issues are identified, they should be promptly addressed through proper maintenance, realignment, or replacement of damaged components.

rubber coupling

Industries and Applications of Rubber Couplings

Rubber couplings are widely utilized in various industries and applications where their unique characteristics are beneficial. Some examples include:

  • Automotive: Rubber couplings are commonly used in automotive drivetrains to connect the engine to the transmission and other components. They help absorb engine vibrations and shocks, enhancing passenger comfort.
  • Pumping Systems: Rubber couplings find applications in pumps and fluid handling systems, where they dampen vibrations and reduce wear on connected equipment.
  • Material Handling: Conveyor systems and material handling equipment use rubber couplings to minimize vibrations and shock loads during the movement of materials.
  • Industrial Machinery: Rubber couplings are employed in various types of industrial machinery, such as compressors, generators, and gearboxes, to ensure smooth torque transmission and vibration isolation.
  • Marine: In marine applications, rubber couplings connect propulsion systems and power transmission components, contributing to the overall reliability and performance of vessels.
  • Renewable Energy: Wind turbines and solar tracking systems utilize rubber couplings to absorb dynamic loads and vibrations caused by changing wind conditions.

These examples highlight the versatility and importance of rubber couplings in maintaining efficient and reliable operation across a wide range of industries and applications.

rubber coupling

Types of Rubber Couplings Designed for Specific Uses

There are several types of rubber couplings, each designed with specific characteristics to suit various applications:

  • Flexible Jaw Couplings: These couplings consist of two hubs connected by a flexible rubber element. They are commonly used in applications where misalignment, vibrations, and shocks need to be dampened, such as in pumps, fans, and compressors.
  • Oldham Couplings: Oldham couplings use a rubber disk as the intermediate element between two hubs. They provide compensation for misalignment while maintaining a constant velocity between input and output shafts, often used in printing, packaging, and CNC machinery.
  • Tyre Couplings: These couplings have a high degree of torsional flexibility and are suitable for applications with substantial misalignment and shock absorption requirements, like in heavy-duty machinery and construction equipment.
  • Pin and Bush Couplings: These couplings use rubber bushes to provide vibration isolation and accommodate misalignment. They are used in various industrial applications, including conveyors, mixers, and crushers.
  • Diaphragm Couplings: Diaphragm couplings use a flexible rubber diaphragm to transmit torque and compensate for misalignment. They are commonly found in precision equipment like servo motors and robotics.

Each type of rubber coupling is designed to address specific needs in different applications. The choice of coupling depends on factors such as the degree of misalignment, torque requirements, shock absorption, and the level of precision needed.

China Hot selling Customized Rubber Shaft Coupling for Auto Parts  China Hot selling Customized Rubber Shaft Coupling for Auto Parts
editor by CX 2024-02-17

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