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SZ Series Entire Automated Die-Reducing and Creasing Equipment

1. Requirements:

Model	Device	QMY1two00 (SZ1200)	QMY1300 (SZ1300)	QMY1500 (SZ1500)
Max. Paper Size	mm	1200*780	1300X960	1500X1100
Min. Paper Dimensions	mm	350*350	400X410	500X440
Max. Die-cutting Measurement	mm	1180*760	1280X940	1480X1080
Max. Speed	sh/h	-5000	-4600	-4000
Max. Wor ept Strain	T	three hundred	three hundred	300
Cardboard sheet thickness	gsm	250-800	250-800	250-800
Corrugate sheet  Thickness	mm	one-seven	1-seven	one-seven
Die-reducing Precision	mm	±0.5	±0.five	±0.five
Complete Electrical power	KW	22.5	22.five	27.five
Total Fat	kg	13500	15000	18000
Total Dimension	mm	7000*4000*2250	7750*4100*2245	8400*4600*2245

 Attributes of the equipment:
Main Functions:

1. The Bobst type lower framework tends to make the cutting platform motion like a scissor, it will understand a full and simpler cut.
2. Major worm gear uses alloy copper substance, soon after the experienced operator’s manual scraping treatment and rigorous common screening, it can guarantees the driving areas ten a long time lifestyle.
3. The major chains adopt imported British Renold brand, the variations of ten chains are considerably less than .2mm.
4. The link among equipment box and driving shaft adopts sleeve and pin construction making sure a powerful link.
   1. Pace:  

The device adopts frequency controller to accomplish stepless speed acceleration which can achieve to 5000 times per hour. In the course of real creation, it can normally operate at 3600 to 4200 moments per hour according to the high quality of the board. If the high quality of the paper is good, a very good operator even can run the equipment at maximum pace.

1. Protection:

As it is demonstrated in the photo of the equipment, the device adopts  automatic paper feeding strategy which keeps the operator away from the die-slicing part. The mounting and adjustment of the die plate is also accomplished outside of the die-slicing part with sensors and detectors at die-reducing element to guarantee that the device can not be commenced when the die-reducing plate is at adjustment position.
Besides the sensors at die-slicing part, there are sensor or method switches at window part to make the whole equipment at monitoring position to ensure its safety.

1. Operation comfort:

There is Gentleman-machine interface set up in the control panel which will shows the security position of the machine as effectively as malfunctions to facilitate the operator. Camera is also set up in front of the operator for him/her to keep track of the operation standing at the delivery component.

1. Primary Constructions and Essential Substance Employed
   1. 4 Principal Large Components:

They are: bottom station, transferring platform, higher system and device wall. The bottom station is produced of grey forged iron -HT two hundred the shifting system is ductile iron – QT 42-10 and the machine wall is high quality A3 metal.

1. Main Travel:

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a shifting set to make sure steady pressure out set of not less than 300 tons.

 
The content for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.

1. Die-slicing and Creasing Element:

The push is transferred through crank rod to pendulum which will deliver the moving platform to transfer up and down to achieve die-minimize and creasing goal.
The pendulum is manufactured of high good quality ductile iron. The pendulum axis is carried out by induction harden with surface hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 type automated die-cutting and creasing machine. Compared with automated die-chopping and creasing machine which is employed for cardboard die-slicing, this kind of computerized die-slicing and creasing equipment is largely utilised for corrugated board which demands considerably less strain for die-slicing, in this circumstance quite some producers have manufactured scaled-down width on the pendulum and smaller sized diameter on the pendulum shaft. We preserve wider pendulum and larger diameter on its shaft to make our machine final for a lengthier daily life.
The die-slicing plate makes use of 7 mm seventy five Crl plate which has a lot more hardness and lifestyle span than the manganese plate.  

1. Board Conveying:

It adopts 3-cam intermittent positioning device to ensure the boarding conveying precise and steady.
The equipment uses gripper bar variety with 12A prolonged joints chain which is much less in fat and significantly less shock to the intermittent device under the precondition to make sure the strength of the chain. The brand of the chain is Renold U.K with high specific and quality. .    
The Gripper bar adopts aviation aluminum with three bridge kind- light-weight in fat and higher in energy.

1. Electric powered Part

The electrical parts are developed and assembled according to the European CE common and uses globe wide recognized brand name items.
 

1. Set up of Die

The die mounting and dismounting adopts side withdrawing ways which time conserving and straightforward for procedure.
There are two approaches for the fixation of the die-possibly by bolt or clippers which are subject to customer’s suggestions.
The chase loc ept is pneumatic which is simple, hassle-free and trustworthy.

1. Special People of Our Equipment:
   1. Clever And Particular Front Lay Design:

In comparison with the card board sheet, the corrugated board has a lot more strength. If the corrugated board abnormally reaches to the front lay, it will hurt the front lay and the gripper bar when the entrance lay reaches to its optimum situation.
Normally the producers will put in sensors on this portion to cease the machine when the paper is fed abnormally to the entrance lay. Nevertheless, when the machine is managing at the high pace, the inertia will provide the machine to operate for a although to make the front lay to its greatest point and then also injury the front lay and the gripper bar.
 
Our particular layout is that when the abnormal board feeding occurs and becoming detected, the front lay can never ever reaches to its greatest level which can make free from front lay and gripper bar damages because of irregular paper feeding.
As it is our special style, so there is no picture to be shown listed here.

1. Car-Manual Switching Method

The Feeding system for this kind of equipment can do automobile and handbook. When the sheet condition is great, you can use automobile-function. When the form of the sheet is not good, you can use manual purpose and do sheet feeding manually.  
 
 
When the sheet is not great in condition,, you can open the rear beam and carry up the feeder to do manual feeding.

1. Configurations:

Identify	Brand name and Origin	Remarks
Bearing	SKF Swiss	Essential element
	IKO Japan or HangZhou, China	Not key component
Chain	Renold U.K	Major Chain ( Discrepancy of less than .2 mm for for each ten chains of device chain duration)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contactor, buttons	TELEMECANIQUE France
Photo Electric Switch	Fotek ZheJiang
Stabilizer	MEANWELL ZheJiang
Variator	Delta ZheJiang
Main Motor	Siemens	Joint Enterprise
PLC	Delta, ZheJiang
Guy-equipment Interface	Delta
Pneumatic Elements	Sunrise, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and delivery	CPG ZheJiang

 
 

/ The use of first gear manufacturer’s (OEM) component figures or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating merchandise use and compatibility. Our company and the detailed alternative parts contained herein are not sponsored, authorized, or produced by the OEM. /