China factory CHINAMFG Llb Type Flexible Rubber Tyre Coupling for Metallurgy, Mining

Product Description

Newest High-Speed Resilient Rubber Tyre Coupling

The LLB Flexible Tyre Coupling is a kind of high elastic coupling, with good damping buffer and superior offset compensation performance.
The working temperature of 20~80 degrees Celsius, transmitting torque 10~20000NM, suitable for damp, dust, shock, vibration, reversing the changeable and frequent starting working conditions, and convenient assembly and disassembly, no lubrication, durable and reliable. Non standard couplings are made in accordance with special needs. In overloading work and half coupling, there will be no malignant accidents.
 

Advantages:

  1. Excellent absorbency;
  2. Disassembly;
  3. No lubrication;
  4. Easy maintenance;
  5. Long lasting;

LLB Type Tyre Coupling Main Dimension And Parameter

Type Main dimension Number of screws
Md×L 
Shaft hole diameter
d dz
Shaft hole length Allowable
Torque
Allowable
Speed
Rotary inertia Mass
D D1 H   L Tn (n) kg·m2 kg
Y J1 Z1 N·m r/min
LLB1 60 20 26 12-M4×12 6-11 16-25 10 5000 0.0003 0.4
LLB2 100 36 32/37 12-M6×18 10-19 25-42 50 5000 0.0035 1.5
LLB3 120 44 39 12-M8×20 16-24 30-52 100 4000 0.01 2.2
LLB4 140 50 45 12-M10×20 22-35 38-82 160 3150 0.571 3.1
LLB5 160 60 51 12-M10×22 25-38 44-82 224 2800 0.031 5
LLB6 185 70 58 12-M12×25 30-45 60-112 315 2500 0.07 8.1
LLB7 220 85 68 12-M12×28 35-50 60-112 500 2000 0.15 13
LLB8 265 110 82 12-M12×32 40-56 84-142 800 1600 0.30 22
LLB9 310 120 106 12-M16×40 45-71 84-142 1250 1250 0.75 35
LLB10 400 150 124 12-M20×50 60-85 107-172 1600 1800 2.2 69
LLB11 445 190 140 12-M20×56 80-120 132-212 2250 1600 4.4 110
LLB12 550 238 172 16-M24×71 100-150 167-252 5000 1200 14 190
LLB13 700 318 220 24-M24×71 130-100 202-352 1000 1000 38 340

Note:Z1 type shaft hole can not be used at both ends of half couplings.

Product Show:

Our Services:

1. Design Services
Our design team has experience in tire coupling relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a special test by Professional Staff according to the standard of ISO9001 and TS16949.

 

 

FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of cardan shafts.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have a very good price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

rubber coupling

Diagnosing and Troubleshooting Rubber Coupling Issues

Diagnosing and troubleshooting problems with rubber couplings in machinery systems involves a systematic approach:

  1. Visual Inspection: Check for signs of wear, cracking, or deformation in the rubber elements.
  2. Vibration Analysis: Monitor vibration levels using sensors to identify excessive vibrations or irregular patterns.
  3. Noise Assessment: Listen for unusual noises during operation, which could indicate misalignment or worn components.
  4. Temperature Check: Monitor the operating temperature of the coupling, as overheating might indicate issues.
  5. Alignment Check: Ensure proper alignment between connected shafts to prevent excessive stress on the coupling.
  6. Torque Measurement: Measure the transmitted torque to identify any discrepancies from the expected values.
  7. Dynamic Testing: Conduct dynamic tests with load variations to identify performance issues.
  8. Comparative Analysis: Compare coupling behavior to baseline performance data.

If any issues are identified, they should be promptly addressed through proper maintenance, realignment, or replacement of damaged components.

rubber coupling

Common Rubber Materials Used in Manufacturing Rubber Couplings

Various rubber materials are used in the manufacturing of rubber couplings, each chosen based on its specific properties and the intended application:

  • Neoprene: Known for its oil and chemical resistance, neoprene rubber is used in couplings that require durability and resistance to harsh environments.
  • Nitrile: Nitrile rubber offers excellent oil and fuel resistance, making it suitable for applications in machinery that involve contact with lubricants.
  • Natural Rubber: Natural rubber provides good elasticity and flexibility, making it suitable for couplings requiring high levels of shock and vibration absorption.
  • EPDM: Ethylene Propylene Diene Monomer (EPDM) rubber offers good resistance to weather, ozone, and aging, making it suitable for outdoor or high-temperature applications.
  • Polyurethane: Polyurethane rubber offers high abrasion resistance and can handle higher load capacities, making it suitable for heavy-duty applications.

The choice of rubber material depends on factors such as the operating environment, chemical exposure, temperature range, flexibility requirements, and load conditions. Engineers select the appropriate rubber material to ensure the coupling’s performance and longevity in specific applications.

rubber coupling

Types of Rubber Couplings Designed for Specific Uses

There are several types of rubber couplings, each designed with specific characteristics to suit various applications:

  • Flexible Jaw Couplings: These couplings consist of two hubs connected by a flexible rubber element. They are commonly used in applications where misalignment, vibrations, and shocks need to be dampened, such as in pumps, fans, and compressors.
  • Oldham Couplings: Oldham couplings use a rubber disk as the intermediate element between two hubs. They provide compensation for misalignment while maintaining a constant velocity between input and output shafts, often used in printing, packaging, and CNC machinery.
  • Tyre Couplings: These couplings have a high degree of torsional flexibility and are suitable for applications with substantial misalignment and shock absorption requirements, like in heavy-duty machinery and construction equipment.
  • Pin and Bush Couplings: These couplings use rubber bushes to provide vibration isolation and accommodate misalignment. They are used in various industrial applications, including conveyors, mixers, and crushers.
  • Diaphragm Couplings: Diaphragm couplings use a flexible rubber diaphragm to transmit torque and compensate for misalignment. They are commonly found in precision equipment like servo motors and robotics.

Each type of rubber coupling is designed to address specific needs in different applications. The choice of coupling depends on factors such as the degree of misalignment, torque requirements, shock absorption, and the level of precision needed.

China factory CHINAMFG Llb Type Flexible Rubber Tyre Coupling for Metallurgy, Mining  China factory CHINAMFG Llb Type Flexible Rubber Tyre Coupling for Metallurgy, Mining
editor by CX 2024-04-02

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